| As the greatest efficiency in handling your needs is our mission, VAER faces the market not as a simple supplier of molds or related products, but as a real business partner.
We assist the client during the whole process, starting from an initial idea to the serial production of single items, by speeding up the progression and giving adequate support.
To this purpose, VAER has modeled its internal structure based on the following criteria:
IDEA
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Design and industrialization of single items, groups, systems
Technical consulting, with special emphasis on the selection of materials, shape of the piece, surface finishing, tolerance, cost
Supply of functional or aesthetic prototypes within short deadlines |
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DESIGN
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Study and design of injection molds through 3D software (CAD)
Filling analysis, casting simulation, deformation checks (CAE)
3D software creation for mill cutting and erosion (CAM) |
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MOLD
Mold manufacturing through all state-of-the-art technologies available:
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Traditional and high-speed CNC mill cutting
Plunge and cable spark processing
Rectification |
Traditional and deep pricking
Laser Micro-incisions
Laser Welding for mold restoration |
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PRODUCTION
Series production (from 200 a 1.000.000 pieces a year) with injection press (from 55 to 500 tons) of details (from 1 to 2.000 gr.) in plastic material (Polymers: PS, PP Technopolymers: ABS, PMMA, SAN, PC, PA, POM, PBT, PPO Superpolymers: PPS, IXEF, PEI, PEEK) natural or reinforced (Reinforcement: microspheres, talc, glass fiber, carbon fiber; Lubricants: PTFE, silicone, graphite).
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Mold testing
Sample lots casting
Assemble
Colour pad printing |
Painting
Soft-touch covering
Metal treatment
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